Browser-based product simulation

Run a production shift in under five minutes.

Use realistic sample data to start a job, record hourly production, log downtime, review quality, and see supervisor KPIs update instantly.

View Product Tour

No login or customer data required. This is a guided simulation.

Demo Plant Online
8Workflow screens
LiveKPI updates
SamplePlant data
DEMO PLANTOperator Login
1st Shift09:42 AM

SHIFT OVERVIEW

Good morning, Avery.

Here is the current state of the demo plant.

Overall OEE84.6%▲ 3.1% vs prior shift
Good Parts12,48018 active jobs
Scrap Rate1.8%▼ 0.4 pts
Downtime43 min5 events today
Hourly ProductionActual vs target
● Actual   ◌ Target
0607080910111213
Machine Status24 connected assets
Press 14Running • Job J-10458
91%
Press 07Changeover • 12 min
Trim 03Quality check required
76%
Press 22Running • Job J-10461
88%

JOB CONTROL

Start production job

Work instructions and targets are loaded from approved master data.

READY TO START
Production StandardRevision 7
Target PPH120
Cycle time30 sec
Cavities1
MaterialEPDM-65 Black
Quality check

Inspect first piece and verify dimensions before full production.

DIGITAL DAY-BY-HOUR

Production Entry — J-10458

Current production hour is selected automatically.

CURRENT HOUR09:00–10:00
Hour Target120
Good0
Scrap0
Rework0
Attainment0%

Record hourly results

Hour saved. Plant KPIs updated.
Shift Progress1st Shift
HourTargetGoodScrapStatus
06–07120118298%
07–081201240103%
08–09120119199%
09–10120Current

LOSS CAPTURE

Record downtime event

Standardized reason codes make production losses measurable.

MACHINE PAUSED
Downtime event logged.
Downtime ParetoToday • minutes
Changeover
31
Material
21
Maintenance
14
Quality
8
Operator
5
Copilot Insight

Changeovers represent 39% of today's downtime. Review setup sequence on Press 07.

QUALITY INTELLIGENCE

First-pass quality

Connect scrap and rework to jobs, machines, operators, and reasons.

FPY 98.2%
98.2%First-pass yield

Target: 97.0% ▲ Above target

Top Scrap ReasonsCurrent shift
Flash
12
Short fill
8
Surface defect
5
Dimension
3
Quality Actions2 open
!

Press 14 first-piece checkCompleted • 09:07

!

Trim 03 inspection holdAssigned to Quality

Material lot verificationResolved • 08:42

SUPERVISOR COMMAND CENTER

Shift performance at a glance

Focus attention on the machines and jobs that need it most.

Shift Attainment96.4%Target 100%
Labor Efficiency94.8%▲ 2.2%
Machines Running19 / 243 changeover • 2 down
Open Alerts31 requires attention
Operator Performance1st Shift
RankOperatorDepartmentAttainment
1Jordan LeePress106%
2Avery JohnsonPress99%
3Morgan DavisTrim97%
4Sam PatelPreform94%
Live ActivityUpdated now

Production savedPress 14 • J-10458

Downtime resolvedPress 07 • Changeover

Target exceededPress 22 • 106%

Quality alert assignedTrim 03 • Inspection

REPORTING & ANALYTICS

Turn plant activity into decisions

Filter, compare, and export trusted operational data.

DEMO COMPLETE

You completed the Manufacturing Copilot demo.

You started a job, recorded production, captured downtime, reviewed quality, and monitored the shift from a supervisor view.